Carousel Filling Systems

Carousel Filling Systems

Kosan Crisplant’s carousel filling  system is designed for safe and effective filling of all kinds of LPG cylinders.  Includes:

          • High capacity filling, with Flexspeed up to 4200 cylinders per hour
          • Fully automatic cylinder flow
          • High safety level due to intrinsically safe network
          • Decentralized control units independent of PC’s
          • Rapid encoding or automatic reading of cylinder tare
          • Control system uptime of 99%, which is the best on the market
          • Total overview of the filling production thanks to PC data collection

Your Benefits

  • Low installation costs and high safety thanks to intrinsically safe network
  • Same user interface (HMI/CUC controller) on all machines
  • Capacity increase is possible
  • Optimal PC data collection tool for effective filling and maintenance
  • Optimal logistics and high output (eg. Sorting of cylinders for maintenance for filling)
  • No mechanical wear on electrical control equipment, non-touch sensors and swivel connectors
  • Few operators and minimized risk of human errors
  • Focus on ergonomics  at central tare encoding station

Your Possibilities

  • Semi-automatic or fully automatic system according to valve type
  • Automation level can be upgraded according to actual and future needs
  • From 8 to 42 filling machines on the carousel platform – capacity can be adapted to actual and future needs
  • Filling machines and filling heads adapted to cylinders and cylinder valves
  • PC placed in non-hazardous area can be connected to the system
  • Quick and professional service backup by remote control available

Your Safety

  • All equipment and machines in the filling system are EU approved and designed in accordance with current EU directives EN 50014, EN 50020, EN 50082, EN 55022, including the ATEX Directive (94/9/EC)
  • All equipment and machines in the filling system are designed for use in hazardous areas classified as Zone 1 according to IEC 79-10 and Class 1, Division 1 according to NEC (USA), article 500
  • Filling machines and check scales have weighing Accuracy Classification C3 according to National / Local approvals


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